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Showing posts with label Maximo data analysis. Show all posts
Showing posts with label Maximo data analysis. Show all posts

Webinar on "Maximo Data Analysis and Reporting"

Session Content:

How to get insight into solving business problems related to asset performance, workorder management, PM, PdM, failures, reliability, costing, spare parts optimization, EHS Compliance.
Strategies to utilize Maximo data for operational reports, metrics, KPI's, dashboards, scorecards
Reporting technologies options like BIRT, Actuate, Crystal, and Cognos & MSRS for Maximo

Key Takeaways:
Learn strategies to utilize Maximo data to make informed decisions, understand problems and areas of improvement for Enterprise Asset Management
Learn data analysis & reporting strategies for Maximo
Learn how reporting technologies like BIRT, Actuate, Cognos, and BO/Crystal can be used with Maximo
Clink on the following link to join :https://attendee.gotowebinar.com/register/5740447202591979776

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Failure Analysis



Identification of the underlying problem

Whenever a component or product fails in service or if failure occurs in manufacturing or during production processing, failure analysis plays a very important role. In any case, one must determine the cause of failure to prevent future occurrence, and/or to improve the performance of the device, component or structure.

Typical examples of systems/equipment that can be analyzed are electrical generators, heat exchangers, valves, control systems, pumps, components of gas turbines and compressors.

Failure Analysis will disclose;
• Why the event, failure or breakdown occurred
• How future failures can be controlled or eliminated

Analysis to Identify the Causes of Failure / Breakdown

Failure analyses of the repairable systems focus on the model capability to identify, control and eliminate future failures, for a system.
• Root Cause Analysis
• Pareto Analysis for Downtime
• MTBF-MTTR Trending for Bad Assets
• Effect of MTTR on Asset Availability
• Breakdown Analysis
• Identification of Dominant Failure Codes
• Effect of Unplanned Cost on Maintenance Cost
• Analyze Reactive Maintenance
Benefits
• Uses advanced investigative techniques
• Identifies early (unlikely) life failures
• Extends equipment lifetime
• Reduced cost of maintenance
• Improves availability “up-time” and increased production
• Increases safety
• Easy to identify for potential losses where risk is included
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You can avoid some expensive burn-outs if you opt for preventive maintenance and not reactive maintenance



WE will cross the bridge when it comes. That’s a nice philosophy to have in life.
But not in a plant. Certainly not with machines.

Every machine comes with a suffix called maintenance attached to it.
That’s why the term called AMCs (Annual Maintenance Contracts) is a highlight of many a sales negotiation talk too.

And yet, maintenance is orphaned once the machine gets out of the crib.
The crying baby gets the milk. So is the approach we often take with maintenance too.

But, maintenance is not just strutting about with some nuts and bolts to be used when something screeches, or howls or makes a noise.

Its scope is broad and deep and that’s probably why we still don’t embrace the right approach to maintenance.
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Improving system performance by using best practices in reporting


This post provides information on improving system performance by using best practices in reporting.
Running reports is a very resource-intensive operation and has the potential to be one of the biggest factors in poor system performance.
To help keep reports from affecting your system performance, you should isolate the reporting function as much as possible.

• Isolate reporting in time.
• Isolate reporting by user.
• Isolate reporting by cluster and application server.
• Isolate reporting by database.
• Manage the report database.
• Configure the report server.

Run Resource-Intensive Reports in Off-Peak Hours

Many reports that consume significant resources are not needed immediately, and do not necessarily need to be run on up-to-the-minute data. You should run such reports in off-peak hours, such as overnight or on the weekend. Time-based reports such as end-of-month and end-of-quarter reports can be run in off-peak hours, on a copied database from a specific date and time. Because you do not need to run these reports on the current database, you can protect the production database from being slowed by these reports.
Limit the Use of Reports
The more users that run reports, and the more reports they run (especially database-intensive reports), the greater the potential effect on system performance. You should establish business practices to help manage the amount
of report use, especially during peak system-use hours. Limit the number of users who can run reports. Limit the number of reports that users can run.
During peak business hours, try to limit report use to reports that users need for their daily work, such as Print Work Orders, Print POs, and so on.

Reporting

Run Reports on a Separate Cluster
If your users do extensive reporting, a good practice is to establish one or more application servers that are dedicated to running reports. You can size the clustering of report application servers based on demand. Establish a separate cluster for running scheduled reports (cron jobs).

Provide a Separate Database for Reporting

Some customers report that providing a separate database to run reports on is the single practice that gives the greatest boost to system performance.
Configure a separate Maximo database that has a copy of the production data, and use that as an off-line database for reporting. Mirror the Maximo production database on a separate database server, and run resource-intensive reports on the mirror database. Create a separate Maximo application that connects to the reporting database and synchronize the production and reporting databases periodically.
For example, you might synchronize the databases at the end of every day or once a week, depending on your needs.
With this setup, reports that require more system resources can be run by just a few administration users. Because they are run on a separate mirror database, these reports do not affect performance of the production system.

Manage Your Reports

By default, executed reports are saved to the Actuate Encyclopedia. Over time, the volume of saved reports can affect report performance. It is a good practice to periodically delete unneeded executed reports from the Encyclopedia. You can delete unneeded reports from the Encyclopedia by enabling the Actuate AutoArchive feature in the Management Console. AutoArchive sweeps the Encyclopedia for documents that are older than a specified age and deletes them.

Configure the Actuate Report Server if necessary

By default, the Actuate report server is configured for typical usage. The basic single-server setup is typically enough to support 100 users. Actuate is a resource-intensive application. Allocate a minimum of two processors and 2 GB of memory to run Actuate. If you are running a large number of reports, consider a load-
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Monitor compliance efforts and drive efficiency with integrated work and asset management.



• Help increase asset and service management effectiveness and lower costs
with a single-platform solution
• Improve productivity with Compatible Unit Estimating (CUE) and a multilevel
compatible unit library
• Enhance crew management while tracking labor skills and certifications
• Streamline and improve operations for greater shareholder value and
customer satisfaction
• Facilitate and document compliance efforts through rigorous monitoring and
reporting
• Reduce shrinkage and improve control over critical assets, including
equipment, parts, tools and materials

Some of the challenges are:

• Aging assets that require higher levels of maintenance and upgrades.
• An aging workforce with long-time employees who retire without transferring
their critical skills and knowledge to other employees or automated systems.
• A shrinking workforce that must work more efficiently and
cost-effectively, always doing “more with less.”
• Legacy information technology (IT) systems based on fragmented applications
and platforms.
• Growing compliance issues involving security, power grid integrity,
emissions, new accounting requirements and other regulations.

Key features of Maximo for Utilities include the following:

• Full support for CUE
• Multilevel compatible unit library
• Ability to manage crew type and crew makeup
• Tracking of labor skills and certifications
• Integration with fixed-asset accounting, mobile workforce management and design tools
• Spatial enablement to support map-based user interface
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Maximo Data Analysis & Reporting

Maximo collects extensive asset data that can be leveraged to signi­ficantly improve Asset Reliability and Maintenance. This data, if used properly, can provide valuable insights in making informed business decisions related to...

* Asset performance management
* Work management
* Preventive maintenance
* Asset risk analysis
* Planning & scheduling
* EHS compliance
* Inventory optimization
* Predictive maintenance
* Purchase management
* Costing & ­finance
* Failure analysis
* Reliability analysis



Challenges in Maximo Data Analysis

* Lack of time and Specialist technicians
* Combining Maximo data with other apps for reporting
* Keeping up with changing versions of Maximo & other software
* Ad-hoc reporting capabilities & uni­ted data access
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